Intelligent Assembly Process for Hubs, Rotors, Bearings and Studs

How do you accommodate small and large production quantity demands in your current hub and rotor assembly process? Does your process require different bearings, studs and other components that changeover takes away from a seamless transition and valuable production time? Proper design and implementation of a dynamic hub and rotor assembly system can allow you, the supplier, to accommodate production quantity changes, small or large batch production and top level assembly attributes, all with little to no changeover time. Adaptek Systems can design and deliver an intelligent hub and rotor assembly process that is flexible enough to handle the production and product variation demand from your customers.


  • Hubs and rotors

Adaptek Systems provides several configurations of automated testing systems including: small motor testing systems and motor driven actuator testing systems. These automated testing systems range from single station units to multi-station systems testing up to 24 units in a single system. Product configurations such as AC or DC motors, gear motors, motor driven actuators or other motor driven assemblies all can be tested with the integrated systems developed at Adaptek Systems.


Benefits of an intelligent assembly process

  • Overlapping automation sequencing to decrease cycle time
  • Material handling automation for loading and unloading
  • Handle assemblies of 130lbs or more
  • Laser measured TIR within microns
  • Proactive Part Tracking throughout the entire process
  • Communication between the assembly system controls and the ERP System
  • Linear Transport mechanism with grippers to accommodate all part variations
  • 27K pound electromechanical servo press
  • Over 50 ethernet IP devices
  • Over 100 different assemblies without a mechanical changeover
Partner technology logos


Standard and Custom System Features

  • Turnkey system with remote support capabilities
  • Fully customizable hardware, automation and programming
  • Multiple base options to meet space requirements
  • Fully automated process for minimal operator involvement
  • Stand alone process or fully integrated into an existing process
  • Data Acquisition for tracking and traceability
  • Combine with existing processes to reduce product handling
  • Automated Inspection Systems to ensure repeatability, accuracy and quality
Vehicle Suspension System


Why Adaptek

Adaptek Systems is an innovative leader in standard and custom designed automated production equipment solutions. Since 1989, the Adaptek Team has been part of the production success for hundreds of our clients involved in producing electronic or mechanical components in automated assembly, testing and unique processing operations.


Contact Adaptek Application Engineering to discuss your project details.

260-637-8660 |